General waste incinerator

Dual chamber – Large
a. be based on common, well-proven and clean technology – both as a complete unit and in terms of its individual components
b. be very robust, sturdy and capable of installation in remote locations subject to severe conditions
d. generate residual incinerator ash conforming to <10% by volume and <25% by weight of the waste incinerated
e. achieve a Total Organic Carbon (TOC) content in the slag and bottom ashes of less than 3%,
g. include clearly readable system operation panels;
h. include an operator’s manual (in English and French);
i. require minimal preprocessing i.e. there shall be no/very limited need for prior sorting, crushing or shredding
j. be capable of handling mixed solid waste streams and incinerable hazardous wastes as indicated
k. can accommodate large variations in waste composition and calorific value
l. allow for batch loading
m. incorporate an Air Pollution Control System suitable for basic emission control
n. have a thermal efficiency of not less than 85%,
o. primary and secondary chambers shall preferably have rounded inside corners to avoid the formation of dead zones or cold pockets
p. have very low levels of unburned material in the slag
q. include a supplement fuel source and storage unit (e.g., diesel tank),
“r. proposals shall include the fuel consumption at the rated capacity
be CE Certified, meet relevant British, EU or American Standards, or equivalent.
The proposed incinerator units must be complete and include all of the key features listed below and all of the associated support services and interconnections
The forecasted feedstock loads, and daily loading rates are generally summarized as
• Mixed general, clinical and incinerable hazardous wastes with a wide range of calorific values and densities.  The majority of the wastes will be of a general municipal nature, with up to 15% by volume of medical wastes and up to 5% by volume of incinerable hazardous wastes.  The content of the combustible matter will be above 60% and moisture content below 30%.  The wastes will be crudely pre-mixed by selective loading from different waste streams prior to incinerator loading.
• Wastes either small enough to fit within a 60 litre waste sack or broken up or shredded to less than 300mm in size.
• Operation on a daytime shift basis, 5 days per week.
• An 8 hour daily operating cycle of ash removal, pre-heat and burn with continuous loading if required.  The automated burn completion and cool down cycle will take place overnight.
• The incinerators shall be capable of using diesel fuel as a supplemental fuel while the associated management equipment shall be capable of using electricity as the primary power source
• Also consider provision for meeting international emission standards.
Able to handle an average waste production of 1500kg/day
“• Minimum load capacity: 800 kg
• Maximum load capacity: 1600 kg
• Nominal burning rate: 175 – 250 kg/hr (= 1400 – 2000 kg per 8 hour day)



The Incinerator units shall be designed to last in operation in a tropical environment for a minimum period of 10 years if the specified maintenance schedule is followed. All metal surfaces (except combustion chamber internal fittings) shall be either galvanized, enameled, painted or otherwise treated against atmospheric and process induced corrosion
The incinerator combustion chamber(s) should be designed for easy maintenance of all internal parts including the refractory and insulation. Materials used in the individual parts of the incinerator shall be heat resistance and also be protected against oxidation, corrosion, etc.
The incinerator shell shall be made of mild steel with an adequate thickness for small units of between 3-6mm and larger units 5-10 mm depending on the construction part and painted externally with heat resistant aluminum paint suitable to withstand 250° C.  The outside surface temperature of the incinerator casing should not exceed 50° C above ambient temperature and shall include a safety mesh around all hot surfaces. Cold face refractory lining of calcium silicate or superior material, minimum thickness 100 mm.
Not applicable
“The Contractor shall supply for these large units 2 options of bins; the following number of wheeled bins with lids, suitable for use with the unit. 

• 1100 litres capacity  2 units
• 500 -700 litres capacity  2 units
The incinerator unit shall include an attached, side mounted and top loading waste loading bay.  The bay shall be equipped with a hydraulic lift for loading wheeled bins of 500 – 1100 litres capacity. The hydraulic lift shall have an automatic or semi-automatic lift, tipping and return cycle that enables waste loading at ground level only by bin positioning.
The unit shall include a horizontal axis hydraulic ram feeder for pushing the waste from the loading bay into the primary chamber. The ram feeder configuration should allow for the addition of waste during the burn cycle
The incinerator units shall include a temperature based electronic combustion control system that utilizes temperature and other data to inform automated or programmed cycling through the standard burn cycle: pre-heat, burn with waste addition, burn completion, cool-down. The system shall be capable of varying auxiliary fuel and air supply in both combustion chambers to achieve optimum combustion conditions. As far as practicable, the incinerator shall be of a plug and play type for ease of installation and commissioning in remote locations.
“The control system shall have a separate push button-based work station, which shall be located adjacent to the loading bay and protected from weather and impact damage. The system shall allow for rapid and straightforward intervention by the operator if the automatic system is not achieving the desired results during a burn cycle. 

The control system shall include an electronic performance monitoring and logging system. The system shall be capable of monitoring and logging chamber temperatures at regular intervals (not less than once per minute, with the capacity to vary the logging frequency). The system shall include the capacity to download the performance data by USB connection.
All the measuring devices attached with the incinerator should have digital display and should have provision of connecting to the recording system, which should include fuel meter and separate energy meter.
The temperature shall be determined against the inside wall of the combustion chambers. An audible and visible alarm shall be installed to warn the operator when the secondary temperature drops to below the required temperature.
The primary chamber must meet or exceed the following criteria:
“• Heavy steel construction.
• Fixed hearth geometry and starved air gasification operational mode. 
• Hot face refractory concrete-ceramic suitable for thermal shock up to 1400 Celsius and abrasion. Minimum thickness 150mm. 
• Cold face refractory lining of calcium silicate or superior material, minimum thickness 100mm. 
• Refractory lining of all the ducts shall be done with refractory castings. Superior quality ceramic wool shall be used at all hot duct flanges and expansion joints.
• Multiple electric ignition fuel burners designed to use automotive diesel fuel.
• Flame of the primary burner shall be oriented towards the center of the unit which does not impinge directly on the refractory floor or wall. The secondary burner shall be positioned in such a way that the flue gas passes through the flame. 
• The unit shall prevent leakage of the hot flue gas and any backfire. 
• An electrically powered fan forced air supply, with the capacity for variation by the operator.
• Digital thermometers connected to electronic dataloggers. The thermometers shall be located on the chamber walls away from the fuel burner.
• A differential air pressure gauge connected to an electronic datalogger
The secondary chamber must comply with the following minimum criteria:
“• Heavy steel construction
• An excess air and high temperature operational mode.
• Sufficient size and appropriate geometry to achieve a gas temperature of at least 1000 Celsius for a retention time of at least 2 seconds when pre-heated and correctly operated.
• Sufficient forced air inflow and airflow and fuel supply controls to ensure an exhaust gas oxygen content range of 6-12% at all times. 
• Hot face refractory concrete-ceramic suitable for thermal shock up to 1400 Celsius and abrasion. Minimum thickness 150mm. 
• Cold face refractory lining of calcium silicate or superior material, minimum thickness 100mm. 
• Refractory lining of all the ducts shall be done with refractory castings. Superior quality ceramic wool shall be used at all hot duct flanges and expansion joints
• An electrically powered fan forced air supply, with the capacity for variation by the operator.
• One or more fuel burners designed to use diesel fuel type 2 (vehicle standard) equipped with a spark igniter.  
• A digital thermometer with connected to an electronic datalogger. The thermometer shall be located on the chamber wall away from the fuel burner.
A heat exchanger to pre-heat air destined for the primary chamber is not compulsory but recommended.
The combustion air systems and fans shall be designed to ensure high combustion efficiency and avoid a reducing (corrosive) atmosphere, incomplete burnout of the flue gases and related problems. It should also be possible to heat the primary air from 10°C to approximately 145°C, depending on the waste composition and moisture content.
“The incinerator shall be designed and equipped to be installed, commissioned and operated in such a way as to prevent emissions into the air giving rise to significant ground-level air pollution; in particular, exhaust gases shall be discharged in a controlled fashion by means of a stack the height of which is calculated in such a way as to safeguard human health and the environment.

All incinerators shall meet the following emission and operating standards:
• Combustion efficiency (C.E.) shall be at least 99.0%
• The combustion efficiency shall be computed as follows:
o C.E = (CO2 X 100) / (%CO2 +%CO)
Suitably designed pollution control devices such as scrubbers, filters or electrostatic precipitators, shall be installed/retrofitted with the incinerator to achieve emission limits.”
“Each unit shall include a complete vertical exhaust and stack system, including the following features:
• Steel construction.
• Refractory lining in the lower section.
• The exit height of the stack shall be not less than a range of 3-12 metres above ground level depending on the capacity of the incinerator unit. 
• The diameter of the stack shall be selected by the Contractor to deliver an exhaust exit velocity of not less than 10 metres per second vertically upwards when at full scale operation.
• An emission stack sampling port shall be included immediately above the secondary chamber.
Controlled hygienic, mechanical or automatic feeding methods must not negatively influence the air supply and temperature in the primary and secondary chambers of the incinerator.
Units shall include an integral and mechanized bottom ash removal system, via rams or similar mechanisms that evacuate bulk ash from below the primary chamber without the need for frequent manual evacuation.
“Each unit shall include a diesel fuel storage tank of sufficient capacity to enable operation of the unit for 5 working days of 10 hours each.
• The unit shall include a pumping system and lines to supply the burners from the tank and the diesel-electric generator.  The pumping system will have two pumps in parallel for redundancy.
• The supply lines will be fabricated from steel tubing and adequately protected and supported against damage during operations and include shutoff valves for each line. 
• The unit shall be equipped with a fuel meter.
“The waste incinerators shall be designed for the following electricity supply:
• 3 phase, 4 wire, 415 V a.c. ±10%, 50 Hz ±3%  
• 3 phase 4 wire, 220 V a.c. ±10%, 60 Hz ±3%
“Incinerators must  be able to support different power sources (PV solar system , diesel Electric generator , local or  compound mini-scale grid)

All electrical connections attached with the incinerator and other machinery should be provided with suitable and necessary safety devices and be protected by steel conduits, cable trays, and supports.
The manufacturer should permanently mark on the incinerator indicating: (i) manufacturer’s name or trademark (ii) style, type, model or, date of manufacture of the incinerator (iii) capacity in terms of net designed heat release in heat units per timed period (i.e., British Thermal Units per hour, mega joules per hour, kilocalories per hour).
“The unit shall be supplied with a lockable operations store, that shall be initially supplied with the following consumables:
• A first aid kit, suitable for addressing the hazards presented by the unit.
• 5 full sets of personal protective clothing and equipment.
• Operating logbooks.
• Unit cleaning equipment.
• Unit routine maintenance equipment and associated spare parts.
• Lubricants as appropriate.
• 3 Fire extinguishers.
• Any other consumables considered necessary by the Supplier.
The proposed incinerators shall be able to be completely packed into a series of 20ft export standard sea containers.
Bidder should offer an option whereby the incinerator is designed to remain in the container to enable its mobility. The bidder may also suggest other ways of ensuring mobility of the incinerator unit such that it can quickly be moved to another location  to allow for on-site treatment/operation (ideally containerized); trailer or skid mounted,
“Warranty will be as per the UNOPS ‘contracts for the provision of goods’ under section 4.5 of the ‘general conditions of contract’                                                                                                                                                            4.5 WARRANTIES: Unless otherwise specified in the Contract, in addition to and without limiting any other warranties, remedies or rights of UNOPS stated in or arising under the Contract, the Contractor warrants and represents that:
4.5.1 The goods, including all packaging and packing thereof, conform to the specifications of the Contract, are fit for the purposes for which such goods are ordinarily used and for any purposes expressly made known in writing in the Contract, and shall be of even quality, free from faults and defects in design, material, manufacturer and workmanship;
4.5.2 If the Contractor is not the original manufacturer of the goods, the Contractor shall provide UNOPS with the benefit of all manufacturers’ warranties in addition to any other warranties required to be provided under the Contract;
4.5.3 The goods are of the quality, quantity and description required by the Contract, including when subjected to conditions prevailing in the place of final destination;
The goods are free from any right of claim by any third-party, including claims of infringement of any 4.5.4intellectual property rights, including, but not limited to, patents, copyright and trade secrets;
4.5.5 The goods are new and unused;
4.5.6 All warranties will remain fully valid following any delivery of the goods and for a period of not less than one (1) year following acceptance of the goods by UNOPS in accordance with the Contract;
4.5.7 During any period in which the Contractor’s warranties are effective, upon notice by UNOPS that the goods do not conform to the requirements of the Contract, the Contractor shall promptly and at its own expense correct such non-conformities or, in case of its inability to do so, replace the defective goods with goods of the same or better quality or, at its own cost, remove the defective goods and fully reimburse UNOPS for the purchase price paid for the defective goods; and,
4.5.8 The Contractor shall remain responsive to the needs of UNOPS for any services that may be required in connection with any of the Contractor’s warranties under the Contract.
Packaging, labelling and shipping must be compliant with national and international standards and regulations and in accordance with UNOPS packing and labelling instruction as indicated in the UNOPS GCC.
The unit shall allow for easy and quick installation without specialized tools/equipment and without high skilled manpower required, optimizing the number of assembly/installation steps with separate items reduced to a practicable, shipment weight.
The assembly and installation process shall be designed to be reversible, to facilitate rapid disassembling and re-packing without damaging the parts of the products itself.  All tools/equipment must be simple to use, of highest quality and meet international standards.
Team compositions and tools/equipment list/description shall be detailed in the assembly, disassembly and Packing Manuals.  Provision for the use of video weblinks (in English with French and Arabic subtitles) showing the assembly process and, separately, the disassembly process is required.  Manuals are to be produced in English and French.
The Contractor shall deploy an expert incinerator operator, fully equipped with all required tools and equipment, to support the client in un-packing, installation, and commissioning of the different sizes of incinerator units.
The operator will be provided on a day-rate reimbursable basis. The bidder must specify the minimum scope of work in terms of operator working days and travel days. Rates for these to be provided on the financial offer form.
All associated fittings and connections to enable full functionality shall be completed by the bidder in line with the manufacturer’s instructions; including but not limited to piping, electrical and stack connections, foundations, anchorage to foundations, etc., as applicable
“Handover of the unit
The Contractor shall hand over ownership and control of each size of unit to the client after the first 5 days of supervised operation. The handover process shall include a detailed inspection and completion of a checklist and statement of operability.
“Decommissioning, overhaul and repacking of the unit
Based upon a potential need for an incinerator unit to be moved to a new location the contractor will outline the key steps through a clear written procedure and direct demonstration by the contracted operator for the decommissioning and repacking of the units, so this can be achieved.

As part of this process it is envisioned that all bottom ash and fly ash will be removed, the unit will be cleaned, and the diesel fuel tank and generator will be completely emptied. The decommissioning work will include a detailed inspection and the replacement of any worn or damaged parts at the expense of the client.   This may include repacking into a sea container for transport to the new location.  

Each incinerator shall be supplied with all necessary assembly/disassembly tools.
The operator/trainer will be provided on a day-rate reimbursable basis. The bidder must specify the minimum scope of work in terms of operator working days and travel days. Rates for these to be provided on the financial offer form.
The main task of the operator will be to deliver a centralized product familiarization course which will focus on providing hands on training to the client’s staff regarding the installation, commissioning, disassembling and re-packaging and maintenance of all the incinerators supplied under this Contract. This training session shall be held at the client’s location as well as potential assigned alternative locations. Training shall be conducted for each type of incinerator unit at the time of arrival and assembly of the incineration units.
“The operator will proceed to undertake the following duties:
• Initial supervision of the operation of each type of incinerator on a full-time basis for 5 working days, observing and recording each unit’s performance.
Development of an operating protocol for the client’s nominated staff to use whilst operating the unit. 
• Practical training of the client’s nominated personnel, in the operation and routine maintenance of the unit.
• Assessing the volume and types of waste awaiting incineration and developing an operating schedule for the client. 
• All equipment manuals shall be provided in English and in French.
The proposed incinerator systems shall include all necessary spare parts, PPE, and consumables required for 2 years of operation. The supplier is to provide a proposed list of spare parts for the incinerators. Mandatory spare parts must include as a minimum:
“• thermocouple
• temperature gauge
• fire rope
• burner
• induction air fan
• digital temperature display panel”
The contractor shall deploy an expert, fully equipped with all required tools and equipment, to the client to provide maintenance service of the installed waste incinerators, including all the parts and components (e.g., burners, ignitors, temperature gauges) when required.  
Phone: +86-13813931455(whatsapp/wechat)
Website: http://www.hiclover.com/ 

Nanjing Clover Medical Technology Co.,Ltd.

HICLOVER Incinerator/Parts Range

Main Feature

Medical Waste Incinerators

HICLOVER 10-500kgs/Hr.Double Combustion Chambers

Single Combustion Chamber

Small, Cheap,10-20kgs/Hr.

Three Combustion Chambers(Optional)

3 Chambers for high risk waste

Pet Cremation Equipment

For Pet(small/big) Cremation Business

Animal Incineration Equipment

For other animal incineration


Items/Model

TS100(PLC)

TS150(PLC)

TS300(PLC)

TS500(PLC)

Burn Rate (Average)

100 kg/hour

150 kg/hour

300 kg/hour

500 kg/hour

Control Mode

PLC Auto.

PLC Auto.

PLC Auto.

PLC Auto.

Combustion Chamber

1200L

1500L

2000L

3000L

Internal Dimensions

120x100x100cm

150x100x100cm

170x120x100cm

210x120x120cm

Secondary Chamber

600L

750L

1000L

1500L

Smoke Filter Chamber

Dry Scrubber

Dry Scrubber

Dry Scrubber

Dry Scrubber

Feed Mode

Manual

Manual

Manual

Manual

Voltage

220V

220V

220V

220V

Power

1.38Kw

1.69Kw

2.57Kw

4.88Kw

Diesel Oil Consumption (kg/hour)

Ave.20.4

Ave.24.2

Ave.33

Ave.44

Natural Gas Consumption (m3n/hour)

Ave.24.5

Ave.29

Ave.39.6

Ave.52.8

Temperature Monitor

Yes

Yes

Yes

Yes

Temperature Protection

Yes

Yes

Yes

Yes

Oil Tank

200L

300L

500L

500L

Chimney

10Meter

10Meter

14Meter

14Meter

Chimney Type

Stainless Steel

Stainless Steel

Stainless Steel

Stainless Steel

1st. Chamber Temperature

800–1000

800–1000

800–1000

800–1000

2nd. Chamber Temperature

1000-1200

1000-1200

1000-1200

1000-1200

Residency Time

2.0 Sec.

2.0 Sec.

2.0 Sec.

2.0 Sec.

Gross Weight

6000kg

8500kg

11000kg

16000kg

External Dimensions

260x150x180cm

300x160x190cm

400x210x300cm

450x210x300cm




 CE Certification Pass

HICLOVER Solution for Fighting COVID-19 with CE Certification.
 
1. Medical Waste Incinerator(Containerized Mobile Incinerator|Top Loading Incinerator)
 
2. Auto Roll Air Filter for Clean Room

 

2020-10-29